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kosmo-connect/hardware/README.md
Tomas Kracmar 0a4fb7b55e
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feat: initial KosmoConnect platform v0.1
Includes:
- Backend services: ingestion (:8001), weather API (:8002),
  gateway (:8003), billing (:8004) with BTCPay integration
- Shared asyncpg pool, TimescaleDB hypertable, Redis, Mosquitto MQTT
- React frontend: Dashboard (MapLibre) and Messaging (chat UI)
- Bridge daemon for Pi + Meshtastic (Serial/TCP T-Deck support)
- Production Docker Compose, Nginx reverse proxy, ops scripts
- DEPLOY.md with step-by-step deployment guide
2026-04-12 17:30:15 +02:00

3.3 KiB

Hardware

This directory contains all hardware designs, schematics, BOMs, and mechanical files for the KosmoConnect project.

Directory Structure

hardware/
├── enviro-node/          # Solar-powered environmental station
│   ├── pcb/              # KiCad / EasyEDA project files
│   ├── enclosure/        # 3D models, STL files, mounting hardware
│   ├── sensors/          # Sensor datasheets, integration notes
│   ├── power/            # Solar panel, battery, charge controller specs
│   └── bom/              # Bill of materials, sourcing guides
├── infrastructure-node/  # Bridge node hardware (may be off-the-shelf)
│   ├── off-the-shelf/    # Recommended COTS devices (T-Beam, RAK, etc.)
│   └── custom/           # Optional custom bridge PCB designs
└── common/               # Shared libraries, footprints, symbols
    ├── kicad-libs/
    └── 3d-models/

Enviro-Node Hardware Overview

Brain

  • Option A: ESP32-S3-WROOM-1 (dual-core, WiFi/BT if needed, good dev ecosystem)
  • Option B: nRF52840 (lower power, native Meshtastic support, harder dev)

Decision: Start with ESP32-S3 for rapid development; evaluate nRF52840 for v2 power optimization.

Radio

  • Semtech SX1262 (915 MHz NA / 868 MHz EU / 433 MHz regions)
  • TCXO for stability across temperatures
  • External antenna (SMA or u.FL)

Sensors (v1)

  • BME680: Temperature, humidity, pressure, VOC/gas
  • SPS30: Particulate matter (PM1.0, PM2.5, PM4.0, PM10)
  • Anemometer: Davis 6410 or custom 3-cup + wind vane
  • Rain gauge: Optional tipping bucket (WH-SP-RG)

Power System

  • Solar Panel: 10W monocrystalline
  • Battery: 3.2V 32700 LiFePO4 6000mAh (safer than LiPo for outdoor unattended)
  • Charge Controller: Custom MPPT or CN3791-based board
  • Power Management: TPS63001 buck-boost, load switches for sensors

Enclosure

  • Polycarbonate or ABS outdoor enclosure
  • Solar panel mounted on lid or external pole
  • Glands for antenna and sensor cables
  • Passive ventilation for accurate T/H readings

Power Budget (v1 Estimate)

Component Active Current Sleep Current Duty Cycle Daily mAh
ESP32-S3 80mA 15µA 1% ~22
SX1262 10mA TX 0.5µA 0.1% ~1
BME680 3mA 0.15µA 1% ~1
SPS30 60mA 0mA 1% ~15
Anemometer 0mA (passive) 0mA 100% 0
Quiescent - 0.5mA 99% ~12
Total ~51 mAh/day

A 10W panel in winter (2h effective sun) produces ~400mAh/day. A 6000mAh battery provides ~80 days of autonomy. This is viable but tight; v2 will aggressively optimize sleep current.

For rapid deployment, use off-the-shelf Meshtastic devices:

  • LILYGO T-Beam 868/915MHz + ESP32 (good for WiFi/LTE backhaul)
  • RAKwireless WisGate Edge Lite 2 (if building a dedicated gateway)
  • Raspberry Pi 4 + RAK2287 HAT (for a more powerful Linux-based bridge)

Design Files